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LASER ALIGNMENT

Posted: Tue May 02, 2017 4:34 pm
by Rick
I am suddenly getting very poor results cutting 3mm Birch ply sourced from HPC. I have been putting it down to poor, sinewy wood. However after wasting yet another sheet - using the settings I have used for nearly 2 years now - I wondered if the beam is off centre - even though it cuts Perspex fine.

When I make single shots onto a piece of card the first shot hits the card and then I make a second shot that is nearly 4mm apart from the first. If I continually shoot the laser I end up with quite a uniform burn, but is nearly 4mm in diameter. I suspect tis is not correct - but why does the laser shoot at two different spots without changing anything?

Any input would be well appreciated.

Regards

Rick

Re: LASER ALIGNMENT

Posted: Tue May 02, 2017 5:02 pm
by Daven
Is the card you mentioned placed before the first mirror? What sort of pattern do you get after the 2nd mirror before entering the head?

If so - the dimension is about right as the lens focuses the beam but the double beam doesn't sound right - check be the output coupler lens on the tube, it may be damaged or the tube could be on it's way out.

Best
Dave

Re: LASER ALIGNMENT

Posted: Tue May 02, 2017 5:54 pm
by Rick
Thanks for that. If I place the card in front of the first mirror it is central and singular and strangely, further shots after the next mirror now seem singular as well! I haven't opened the lid on the laser for a while and am surprised how much muck is in there so will give this a clean and see how things progress (I am pretty meticulous at keeping the working area of the machine clean!)

Best regards, Rick

Re: LASER ALIGNMENT

Posted: Tue May 02, 2017 5:59 pm
by Rick
PS Any hints at a method of cleaning the radial fan?

Re: LASER ALIGNMENT

Posted: Tue May 02, 2017 6:44 pm
by Daven
Yes worth cleaning the mirrors and check for any cracks etc.

The extractor fan can be a bit tricky - I take it apart but would not recommend doing so unless you are used to doing similar, have a lot of time and patience!

Best way without taking apart is a long stiff brush and a vacuum!

Best
Dave

Re: LASER ALIGNMENT

Posted: Tue May 02, 2017 7:01 pm
by Rick
HaHa! I didn't really think there was a simpler way!

Re: LASER ALIGNMENT

Posted: Tue May 02, 2017 7:11 pm
by Daven
:D - yep best not to get it dirty in the first place! :lol:

Re: LASER ALIGNMENT

Posted: Mon Jul 03, 2017 12:02 pm
by Rick
I am now experiencing an issue that is really only apparent when cutting Perspex in that the cut is slightly bevelled - only a small amount, but when it comes to glue-welding pieces together there is only marginal contact.

It would seem obvious that the laser is not exactly square with the table, but I use a spirit level on the honeycomb and shim the ends to ensure it is level. Is there a way of testing and adjustment of the laser and if so, is it a job for am amateur please?

Best regards, Richard

Re: LASER ALIGNMENT

Posted: Mon Jul 03, 2017 1:35 pm
by Lightnin
the laser beam focus is cone shaped, coming to a point at the focal point and then spreading out again after that.
try getting the focal point half way through the material, or use a longer focal length lens, or both

Re: LASER ALIGNMENT

Posted: Mon Jul 03, 2017 2:01 pm
by Rick
Good thought. Just to clarify, if I am cutting 3mm Perspex and my focal distance is normally 73mm I should increase this to 74.5mm?

Best regards, Richard